Geochemical modeling of wastewater disposal at the Honeymoon in-situ leach uranium mine, South Australia

Mark C. Pirlo

GEMOC ARC National Key Centre, Department of Earth and Planetary Sciences, Macquarie University, Sydney, NSW 2109, Australia

Abstract
The Honeymoon Uranium Project in South Australia will use an acid in-situ leach (ISL) mining technique to recover uranium from mineralised sand aquifers in Tertiary paleochannels.  The geochemical modeling code REACT has been used to study wastewater arising from the uranium leaching and extraction plant operations.  The preferred disposal option for the wastewater is re-injection into local aquifers.  Mixing reactions involving this wastewater and natural groundwater have been examined with the model to estimate the potential for adverse mineral precipitation and environmental problems.  Total mineral precipitation is estimated to be less than 4x10-2g/L, based on a groundwater:wastewater mixing ratio of 10:1.  Due to the saline nature of the groundwaters in the region (ionic strengths range up to 0.4), the modeling has compared the Pitzer and Debye-Hückel equations for calculating activity coefficients.  Comparable results were obtained from both techniques.  These results lend support to the preferred disposal technique.
 

1 INTRODUCTION
The Honeymoon Uranium Project is located in South Australia, 75 km NW of Broken Hill (Figure 1).  The region is referred to as the Curnamona Province, off the Frome Embayment of the Great Artesian Basin.
The Honeymoon deposit is a paleochannel roll-front uranium deposit, hosted in unconsolidated pyritic, carbonaceous, quartz sand aquifers.  The operators of the Honeymoon Project propose to use a sulfuric acid in situ leach (ISL) mining technique to recover the uranium, making it only the second such operation in Australia.
Concerns have been raised regarding the use of acid ISL uranium mining and wastewater disposal practices at the Honeymoon project e.g. Mudd (1998, 2000).  The concerns have included:

  1. mobilisation of heavy elements by acid solutions;
  2. increased potential for mineral precipitation (particularly gypsum and jarosite) which (if significant) has potential to cause permeability loss in the formation and excursions of leaching or re-injected wastewater solutions;
  3. the effect of re-injection of untreated liquid wastes into mineralised aquifers;
  4. the feasibility of relying upon natural restoration to rehabilitate areas after mining.
This paper describes the use of a geochemical modeling approach to determine if any groundwater management concerns are valid on a geochemical basis.
 
 






Figure 1.  Location of the study area (Frome Embayment) in relation to Broken Hill and South Australia.
 
 

2 LEACH PROCESS
The sediments that host the deposit are channel fill deposits in Tertiary paleochannels which have been incised into the pre-Cambrian basement.  The uranium ore consists predominantly of coffinite that has been adsorbed onto grains of quartz sand.  The ore is present in multiple aquifers in the Tertiary Eyre Formation (average thickness 50m) which is overlain by the Tertiary Namba Formation (average thickness 40m) and approximately 30m of Quaternary cover.  The ore-grade uranium mineralisation is generally restricted to the Basal Sand aquifer that directly overlies the basement.  The geology, mineralogy and genesis of the uranium mineralisation in the Frome Embayment have been described by Callen (1976); Brunt (1978); Ellis (1980); Giblin (1987) and Southern Cross Resources (2000).
The natural groundwater in the paleochannel aquifers has a predominantly neutral pH and a reducing redox potential, attributed to the abundance of pyrite (up to 7%) and carbonaceous material in the aquifer.  The high salinity (TDS = 18,000 mg/L) and high radionuclide content preclude the direct use of the natural groundwater for any industrial, agricultural or domestic purpose.
Description of the ISL process has been provided by Lackey (1975) and Larson (1978).  Sulfuric acid will be added to natural groundwater to reduce the pH from the 6.7-7.7 range down to approximately 2.2.  Oxidants (O2, H2O2 and NaClO3) will also be added to oxidise the insoluble tetravalent uranium into the more soluble hexavalent state.  Reactions between oxidants and abundant pyrite in the aquifer also help reduce the total acid requirements of the leachant.
The Honeymoon Uranium Project will use a 440 L/s wellfield to inject leaching solution into the orebody.  The leaching solution will then dissolve and leach the uranium from the mineralised sands before being recovered from extraction wells.  An organic solvent extraction plant on the surface will remove the aqueous uranium species from the leaching solution before returning the leaching solution to the wellfield.

3 GROUNDWATER MANAGEMENT AND WASTEWATER DISPOSAL
Approximately 1% more water is extracted from the wellfield than is injected.  The result is to draw the surrounding groundwater towards the central extraction bore in each wellfield and thereby limit excursions of leaching solutions.  This water constitutes the wellfield bleed stream and represents approximately 376 m3/d when operating at full capacity.  This acid, mildly radioactive wastewater requires disposal.  Other sources of wastewater arising from the ISL plant and mining operations include: process plant water (115 m3/d), reverse osmosis treatment brine (60 m3/d) and wellfield development water (115 m3/d).  Total wastewater is estimated at approximately 680 m3/d.
The disposal strategy preferred by the operator is to combine the various wastewater streams and re-inject them into the basal sand aquifer in areas that have been mined or in areas away from the existing ore body.  Other than mixing with natural groundwater, no other chemical pretreatment of the waste stream will take place before re-injection.  Natural restoration at ISL uranium mines in Texas and Wyoming has been predicted in column experiments (Deutsch 1997), with the critical factor for successful natural remediation being the amount of pyrite present in the aquifer.  At Honeymoon, the aquifers contain up to 7% pyrite.  Mixing and diluting the acid, oxidising wastewater with neutral, reducing groundwater is inferred to be sufficient to restore the system.

4 GEOCHEMICAL MODELING APPROACH
The program used to construct geochemical equilibrium and mixing models is called REACT (Bethke 1996, 1998).  REACT is used to predict mixing products and gauge the ability of natural groundwaters to return to their natural compositions after injection of a wastewater stream.  The thermodynamic database used by REACT in calculations is from the Lawrence Livermore National Laboratory (Bethke 1998).
To characterise the baseline chemical composition of natural groundwaters, samples were collected from monitoring bores in paleochannels containing uranium mineralisation and analysed for a suite of major and trace elements, including in-field analyses for a number of parameters (pH, Temp, Conductivity, DO, Fe(II)).
The modeling approach required development of an equilibrium model for each natural groundwater.  The equilibrium model depicts solution characteristics, aqueous phase speciation and mineral saturation states and/or masses of minerals formed.  A 10:1 mixing model was then evaluated where 10 kg of natural groundwater sample was mixed with 1 kg of the wastewater.
Both Pitzer and Debye-Hückel equations were used for calculating activity coefficients because the natural groundwaters and the wastewater stream are sufficiently saline (ionic strength approaches 0.4 for wastewater and some groundwaters), for evaluation of the effect of salinity on the activity coefficients.

5 RESULTS
Table 1 gives the input parameters (chemical analyses) considered by the mixing model for 3 natural groundwaters and the wastewater stream.  The composition of the wastewater stream has been determined from analysis of the current wastewater stream arising from the current field leach trial.
REACT was used to evaluate the results of "mixing" 10 kg of natural groundwater with 1 kg of the wastewater.  Selected results are included in Table 2.
Of the six natural groundwaters considered, samples H142 and H186 can potentially form the most

Table 1.  Analyses of natural groundwaters from around the Honeymoon Uranium Project.  The composition of the wastewater stream is also included.

 
Waste water
H142
H186
CMonB
pH 2.8 6.67 6.88 6.99
Units mg/kg mg/kg mg/kg mg/kg
Na+ 4980 3500 5000 3210
K+ 27.5 18.5 21 46
Ca++ 860 594 1060 529
Mg++ 373 300 430 298
HCO3- <5 167 122 125
Cl- 8020 6020 9240 5170
SO4-- 4190 1560 1920 1800
F- 1.9 0.5 0.5 0.8
SiO2(aq) 101 14 15.6 13.5
Units ug/kg ug/kg ug/kg ug/kg
Co++ 2200 80 55 7
Ni++ 3530 105 70 563
Ba++ 77 42 30 38
Pb++ 17 1 1 3
Cu+ 1800 0.01 0.01 22
Zn++ 56300 0.03 200 521
Cr+++ 100 0.02 0.02 311
Fe+++ 133000 1000 1000 2890
Mn++ 400 100 100 68
Al+++ 28300 1000 1000 10
U++++ 2530 3300 22 24

 

Table 2.  Selected solution characteristics, mineral saturation states and mineral masses/volumes formed by mixing 10 kg of natural groundwater with 1 kg of wastewater.

Units H142 H186 CMonB
pH  6.08 6.07 6.06
Eh Volts -0.08 -0.08 -0.08
Ionic strength Molal 0.233 0.327 0.219
TDS mg/kg 12600 17600 11900
Chalcocite g 0.002 0.002 0.003
Kaolinite g 0.169 0.173 0.117
Nontronite-Na g 0.143 0.098 0.191
Quartz g 0.018 0.063 0.019
Uranophane g 0.063 0.005 0.005
Total mineral mass produced g 0.418 0.360 0.361
Totalmineral volume produced cm3 0.151 0.135 0.136
Gypsum log(Q/K) -0.545 -0.394 -0.519
Anhydrite log(Q/K) -0.718 -0.565 -0.692
Calcite log(Q/K) -1.26 -1.26 -1.46
Dolomite log(Q/K) -1.58 -1.64 -1.93
Alunite log(Q/K) <-3 <-3 <-3
Jarrosite log(Q/K) <-3 <-3 <-3
Nontronite-Mg log(Q/K) -0.0106 -0.0342 -0.0014

and least precipitated mineral mass/volume respectively, when mixed with the wastewater in a 10:1 ratio (Table 2).  The minerals that form, and in some cases re-dissolve, over the course of the mixing reaction can be displayed as a mixing reaction trace.  Figures 2 and 3 show mixing reaction traces for these two groundwaters.  The vertical axis shows the mass of each mineral produced, whilst the horizontal axis shows the cumulative mass of solution.  10 kg of the natural groundwater is progressively titrated against 1 kg of the wastewater to give a total solution mass of 11 kg.
 
 


Figure 2.  Mixing reaction trace between natural groundwater H142 and wastewater.  10 kg of H142 is gradually added to 1 kg of wastewater.  The formation and dissolution of mineral phases can be seen as a function of reaction progress.  Of the three natural groundwaters considered, H142 produced the largest mineral mass.
 
 


Figure 3.  Mixing reaction trace between natural groundwater H186 and wastewater.  10 kg of H186 is gradually added to 1 kg of wastewater.  The formation and dissolution of mineral phases can be seen as a function of reaction progress.  Of the three natural groundwaters considered, H186 produced the smallest mineral mass.
Comparisons of the modeling results derived from using the Debye-Hückel approach, with those derived from using a Pitzer (or virial) approach (Pitzer 1973, 1977) could be made on the basis of solution characteristics and mineral saturation states.

6 DISCUSSION
After mixing 1 kg of wastewater with a pH of 2.8 with 10 kg of natural groundwater with a pH of approximately 6.8, the resulting solution attains a minimum pH of 6.1.  This is inferred because free H+ ions are consumed in mineral precipitation reactions or taken up by aqueous complexes/species.  This demonstrates recovery of the system following disposal of the acid wastewater.  Mixing and reaction with further volumes of natural groundwater would bring the pH even closer to baseline values.
Mineral precipitation predicted by the model is low, particularly when considering the high permeability of the formation and the fact that mineral precipitation from the natural groundwater alone has also contributed to the predicted values.  The predicted values therefore represent a worst case situation, i.e. they represent the maximum mass that is thermodynamically possible.  Precipitation of gypsum and jarosite should not occur because the saturation index for these minerals is not exceeded Table 2).
For the samples used, the solution characteristics and precipitated mineral masses predicted by the model using the virial equations were not significantly different to those obtained using the Debye-Hückel approach for calculating activity coefficients.

7 CONCLUSIONS

  1. 1 Mineral precipitation masses/volumes arising from mixing wastewater with natural groundwater are low.
  2. 2 Relative to the permeability of the aquifer, the low mineral precipitation is not expected to significantly decrease aquifer permeability to a point where excursions of leaching solutions result
  3. 3 The pH of the mixed solution is comparable to natural background values and will come even closer with further water-rock interactions.
  4. 4 Ionic strength of natural groundwater is not high enough to require the use of virial equations when estimating activity coefficients.


ACKNOWLEDGEMENTS
The author would like to acknowledge research grants from the Queen's Trust for Young Australians, Macquarie University and the ARC GEMOC National Key Centre.  Southern Cross Resources Pty Ltd. is thanked for providing access to samples and field sites.  No financial support was provided by Southern Cross Resources for this research.

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